Ati tool exchanger full#

The solution delivers benefits of increased uptime, process consistency, and productivity to elevate the value of pork rib removal.ДЇor more information about the Automatic Rib Puller from Frontmatec, click here. The automated rib pulling system Frontmatec developed integrates safety, minimizes waste, and includes automatic blade changing and cut path maximization. The ability to change cutting blades automatically and monitor the lock status without entering the cell eliminates many of the safety hazards in the traditional process.

High precision and repeatability of the robotic tool changer minimizes waste and processing errors. The QC-77 is a custom solution for food and pharmaceutical applications that includes a corrosion-resistant finish and integrated sensing to confirm the tool changerвЂ™s Lock/Unlock status. To tackle the challenge of multi-tasking with their robot, Frontmatec turned to ATI Industrial Automation for their tool changing expertise.ДЇrontmatec realized automatic blade changing with ATIвЂ™s Stainless Steel QC-77 Food Handling Tool Changer.

Ati tool exchanger full#

The ARP system is also able to withstand full wash down, a daily cleaning with hot water and chemical disinfectants used to sanitize the work surfaces and equipment, and provide an efficient, hands-free method for changing blades during production. The fully automated process allows FrontmatecвЂ™s customers to eliminate safety hazards, improve process quality, and reallocate labor for supporting tasks. Programming ensures the blade is switched out before the 1500th cut to eliminate extra wear on components and maintain processing consistency. The 6-axis robot accurately performs the cutting motion synchronously with the conveyor. FrontmatecвЂ™s Automatic Rib Puller (ARP) is the result of several years of development.ДЇirst, the ARP uses vision technology to locate the pork parts and compute the optimal cut path, which maximizes the side ribs and belly. Frontmatec envisioned a solution that would not just replace the workers in this difficult process, but also bring new value to the manufacturer. Robots are better suited to the harsh temperatures and repetitive work than humans are, and with the right programming and end-of-arm-tools, they can provide more repeatable results. They saw an opportunity for pork suppliers to improve profitability through standardizing the removal of pork side ribs using robots.

Frontmatec recognized this and was motivated to identify problems that plague food-processing suppliers and develop solutions that can be implemented broadly. These situations can benefit exponentially from automated solutions and bring opportunities for end users and integrators who get involved sooner than later. where work is critical and abundant but not desirable due to safety risks, low wages or both. There are many industries, for example foundry work, chemical processing, press tending, etc. Yet the work has to be done so that food supply chains continue running. This aspect of meat processing is expensive and troublesome for many manufacturers. Output quality is variable, even under the best of circumstances, and for most people using sharp handheld tools for long hours in a refrigerated environment is not an enticing opportunity. Pork rib removal by hand is difficult work that takes practice and skill.

Most widely known for meat processing systems, Frontmatec has developed automation solutions for the red meat industry's primary and secondary operations. Frontmatec Food Handling with Stainless Steel ATI Tool ChangersДЇrontmatec provides customized automation solutions for a variety of applications in industries such as food, utility, and other hygiene sensitive environments.